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ABB launches Real Progress campaign to accelerate global sustainability

ABB has launched its new global sustainability initiative, showcasing the power of technology and expertise to accelerate sustainability while enhancing productivity. ABB’s Real Progress campaign is a rallying call to customers, partners and suppliers, inspiring them to harness technology leadership and the solutions that exist today to amplify their own impact across process industries such as mining, metals and pulp and paper.

For more than 130 years, the technology leader has been embedded in industries where emissions are hard to abate and where alternative solutions are either unavailable or difficult to practically implement. Today, ABB is combatting many changes happening in the world, such as rising emissions, water and energy scarcity and workforce skills challenges. The company is showing that the power of bold ideas and pioneering technologies can overcome these challenges, step by step, together with the wider industrial and societal ecosystem.

 

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PPWR – EU Parliament strikes a balance for circular packaging

The corrugated cardboard industry supports the European Commission’s intention “to reduce the negative environmental impacts of packaging and packaging waste while improving the functioning of the internal market” via the Packaging and Packaging Waste Regulation (PPWR). Therefore, FEFCO welcomes the outcome of today’s European Parliament Plenary session vote on the legislation. The vote has established the way forward for a sustainable packaging industry. Notably, it sets ambitious provisions for circularity while preserving existing, well-functioning waste management systems and acknowledging the competitiveness of European businesses.

FEFCO now calls on the Council to follow the same direction to ensure the complementarity of recycling and reuse in the final PPWR legislation. The preservation of sustainable packaging industries, like corrugated cardboard, requires a balanced and realistic approach that secures competitiveness and harmonises the internal market. Corrugated cardboard is one of the most recycled packaging in Europe, with a recycling rate of over 90% and an average recycled content of 89%1 from a renewable source.

Corrugated cardboard packaging is a unique example of circularity and FEFCO member companies are dedicated to further improving the sustainability of packaging systems in the European Union. Eleni Despotou, Director General of FEFCO, said “The corrugated cardboard industry is committed to supporting the PPWR objectives while promoting circular packaging options for the benefit of the environment and society.”

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EIB signs SEK 1.3 billion loan agreement with Billerud for bioproduct mill upgrade

The European Investment Bank (EIB) has signed a SEK 1.3 billion (approximately €۱۱۰ million) loan agreement with Swedish company Billerud, a world-leading paper and packaging materials supplier. The loan supports investments in the modernisation and upgrade of a bioproduct mill, including the replacement of a recovery boiler. The upgrades are well anchored in Billerud’s sustainability strategy and will secure high environmental performance for the mill, with increased energy and resource efficiency.

Materials made at Frövi mill are used in various packaging applications, with a particular focus on food and beverage packaging — an area that has strict requirements in terms of durability and hygiene standards. Fibre-based packaging has the advantage of being fossil-free, recyclable, and biodegradable — features that set it apart from fossil-based types of packaging. Materials produced by Billerud can be recycled many times and made into recycled board, before finally being used for energy production.

 

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Archroma at PaperEx 2023 to present innovative and sustainable solutions in packaging

Archroma, a global leader in specialty chemicals, is thrilled to announce its participation in PaperEx 2023, one of the premier events in the paper and packaging industry. The exhibition will be held from December 6th to 9th, 2023 at the India Expo Centre in Delhi – NCR.

Archroma is set to highlight the following product spotlights during the event:

Cartaseal® range – Superior PFC-free barriers:

Archroma’s Cartaseal® range – including Cartaseal® SCR, Cartaseal® VWAF and Cartaseal® HFU – boasts superior moisture vapor barrier properties, coupled with excellent resistance to water, oil, and grease. This innovative range addresses the industry’s demand for high-performance, eco-friendly solutions, offering a sustainable alternative without compromising on performance.

 

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Huhtamaki North America launches fiber-based egg cartons

With more than 100 years of experience in molded fiber packaging technology, Huhtamaki, the maker of Chinet® tableware, is launching fiber-based egg cartons, made from 100% recycled material, for US egg producers. Huhtamaki is bringing its fiber expertise to the US as an alternative to foam egg packaging.

As of today, twelve states have enacted legislation aimed at banning expanded polystyrene packaging. The most common application for this material includes foam “peanuts” for packing, coolers, food service cups and plates, and egg packaging.In 2022, Huhtamaki announced a $100 million investment into a 250,000-square-foot expansion of its Hammond, Indiana, molded fiber manufacturing plant. Huhtamaki’s state-of-the-art technology will provide a full range of highly customizable egg cartons that are fiber-based and manufactured from 100% recycled North American materials. The cartons will offer increased branding space and will be available in several colors.

 

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Rottneros improves reliability with wireless vibration sensors

Following years of successful implementation of measurement equipment from SPM Instrument, Swedish pulp development and production specialist Rottneros placed an order this summer for one hundred Airius wireless vibration sensors to monitor the mechanical condition of motors, pumps, and fans in the pulp mill.

In 2022, Rottneros Mill in Sunne, Värmland, reached a new annual record with a production of 115,400 tons of pulp that is used to manufacture products such as cardboard, packaging, tissue paper, filters, and writing and printing papers. Before 2026, the annual capacity and production are expected to increase to 150,000 to 170,000 tons.

 

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Surge in Spain’s toilet paper exports reaches $13M in August 2023

In August 2023, overseas shipments of toilet paper increased by 24% to 5.6K tons for the first time since May 2023, thus ending a two-month declining trend. The total export volume increased at an average monthly rate of +1.0% from August 2022 to August 2023; the trend pattern remained relatively stable, with somewhat noticeable fluctuations throughout the analyzed period. In value terms, toilet paper exports surged to $13M (IndexBox estimates) in August 2023. The total export value increased at an average monthly rate of +2.0% from August 2022 to August 2023; the trend pattern indicated some noticeable fluctuations being recorded in certain months.

 

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Multiple awards in the Americas demonstrate Smurfit Kappa’s continued excellence in innovation

Smurfit Kappa was honoured with the 2023 Strategic Supplier Innovation Award from the Chamberlain Group (CG), a recognition of its efforts to improve supply chain efficiency through groundbreaking technologies and sustainable packaging solutions. Smurfit Kappa’s investment in cutting-edge technology, along with its 1000 designers worldwide, enables the creation of customised packaging solutions that showcase customers’ products in the best way alongside advancing their sustainability achievements.

Five Design Awards

Smurfit Kappa also had success at the 42nd Convention of the Corrugated Association of The Caribbean, Central and South America (ACCCSA), where it distinguished itself among its peers in the Design and Booth Competition by securing five prestigious awards. One of the award-winning designs was for the eco-conscious fashion brand Guadalupe Design which needed a sustainable eCommerce solution that would convey the beauty of its products. The design team in Colombia produced a vibrant pack with stand-out print and innovative locking mechanism which can then be repurposed into a storage box.

 

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Rengo acquires stakes in manufacturer of corrugated packaging in India

Rengo Co., Ltd. announces that it has acquired 30% of the shares in Velvin Containers Private Limited, a corrugated packaging manufacturer in India. Due to Rengo’s equity participation, the company will change its name to Velvin Rengo Containers Private Limited.

The company is part of Velvin Group, which manufactures and sells corrugated packaging, paper bags, paper cups, etc. in Mumbai, Goa, and Pune in western India, and was established near Chennai in Tamil Nadu to expand business in southern India. The company is currently constructing a corrugated plant with the aim of starting partial operations in March 2024.

India now has the world’s largest population as of 2023 and is actively promoting its manufacturing industry, so demand for the corrugated packaging market is expected to grow significantly. Rengo’s equity participation in the company will produce synergies with Rengo Group companies in Japan and overseas and further enhance Rengo’s global strategy.

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Metsä Board Husum folding boxboard capacity expansion starts up

The project to expand folding boxboard production capacity has been completed at the Husum integrated pulp and paperboard mill in Sweden. With the modernisation of the board machine 1 (BM1), the annual production capacity of folding boxboard (FBB) will be increased by 200,000 tons to reach 600,000 tons. This will make the Husum BM1 the largest, and most modern, paperboard machine in Europe and further strengthen Metsä Board’s position as the leading European supplier of folding boxboards.

 

The expansion of folding boxboard capacity is in response to the growing demand for packaging materials made of renewable resources. The BM1 produces folding boxboards that are lightweight, without sacrificing strength properties, which saves on raw materials usage and helps to reduce the carbon footprint of packaging.

 

 

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Sappi Europe to increase prices for Fine papers by 7-10% from January 2024

In an effort to address ongoing cost inflation Sappi Europe will increase prices for its Fine Paper grades by 7-10% from January 2024. This increase is necessary to maintain viability of Sappi’s business, the actual amount will depend on the product and market circumstances.

Sappi Europe remains fully committed to serving the printing business and will work closely with our customers to ensure the best possible outcome throughout the print media value chain.

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Mondi collaborates with partners to replace PolyStyrene (EPS)

Expanded PolyStyrene (EPS) microplastics are widely recognised as a significant contributor to marine plastic pollution, making up over 40% of plastic debris on Asian beaches.1 Bans on EPS packaging have gained tremendous momentum recently, particularly in the European Union and the wider Caribbean region.2,3 Legislation banning the use of EPS packaging has also been introduced in Fiji, the Philippines, and regions in the United States, just to name a few.4,5,6

With the ongoing development of the United Nations Treaty on Plastic Pollution, governments from over 170 nations are working toward policy measures to combat the negative environmental impacts of hard-to-recycle plastics. The introduction of bans, levies, and increased disposal fees for EPS packaging materials will continue to be on trend for the foreseeable future, especially in regions lacking recycling infrastructure.

Corrugated packaging solutions are 100% recyclable and 100% compostable, making them the ideal packaging material. What’s more, Mondi’s corrugated packaging solutions include a wide portfolio of corrugated boxes made of recycled fibers. Paper-based packaging boasts an impressive 82.5% recycling rate in Europe, outperforming the combined recycling rates of all other packaging materials.7 The recycling value of corrugated packaging has enormous potential worldwide. Paper fiber can be recycled with good quality many times, keeping fibers in circulation.8,9

 

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Toscotec receives second rebuild order from Ranheim Paper & Board in Norway

Norwegian cardboard producer Ranheim Paper & Board started up PM5 at its Ranheim paper mill after a dryer section rebuild supplied by Toscotec. The rebuild has been completed according to schedule. Shortly after, Ranheim Paper & Board has placed a new order with Toscotec for the second phase of PM5’s technological upgrade, which is scheduled for autumn 2024. PM5 produces greyboard and coreboard in the basis weight range from 220 to 540 gsm.

Phase one: targets accomplished 
This start-up concludes the first phase of the rebuild of PM5’s dryer section. The target of improving the production efficiency of the dryer section by better controlling the felt tensions and felt guiding has been fully accomplished. Toscotec also re-designed several felt loops to be internal and thereby improved the machine’s cleanliness.

 

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Higher wood fiber costs for pulpmills worldwide in 2023

Global pulp prices have fallen steadily since late 2022, when they reached record highs. The most significant decline has been for hardwood pulp, traded at a substantial discount to softwood pulp. Global pulp inventories were down during the summer, and there were signs that the market tightened, and pulp producers were starting to see opportunities to move prices upward in the fourth quarter of 2023 following almost 12 months of declining pulp prices.

Despite declines in pulp prices over the past year, wood fiber costs have not experienced the same downward trend. On the contrary, tighter residual supply resulting from lower lumber production has kept wood chip prices high in many markets.

 

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DS Smith announces a €90m investment at Rouen paper mill.

DS Smith, a world leader in sustainable packaging solutions, recently unveiled a major investment to transform the paper mill’s energy supply at its site in Normandy, near Rouen. The project includes replacing the coal-fired boiler with a new biomass boiler that will reduce the site’s emissions by 99,000 tonnes of CO2 per year.

 

The 56 MW Valmet high-tech boiler will supply at least 80% of the site’s heat demand and will be fully operational by the first quarter of 2025. It will be fuelled by 94,000 tonnes of biofuel, 30% of which will come from plant by-products (pulper waste) and 70% from waste wood sources such as furniture and demolition waste.

Engie Solutions will operate the boiler, which will allow for the possibility for the future installation of a steam turbine capable of producing around 10 MW of electricity with a maximum steam supply of 65 t/h.

 

 

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MM Group reduces planned investments at Kwidzyn mill in Poland

Due to uncompetitive wood prices from the Polish State Forests’ monopoly and low market demand across paper and board products, the company decided to significantly reduce the planned multiannual strategic investment project at MM Kwidzyn relating to energy, further pulp integration and the product range, which was announced end of April 2023. Instead, MM Kwidzyn will focus its investments on increasing its already high share of renewable energy of currently 69 % even further.

In addition, the company has entered in consultations with trade unions and work council on a potential closure of the small packaging kraft paper machine (PM 3) and a reorganisation, which may include collective dismissal of around 110 employees.

MM Kwidzyn will continue with unchanged production of pulp and virgin fibre-based cartonboard. Regarding the paper production, paper machines PM 1 and PM 2 will continue to produce up to 360 kt/year uncoated fine paper and 40-80 kt/year “IPACKTM Strong Pro” (packaging kraft paper). Since the rebuild of one of the uncoated fine paper machines has been put on hold, sack kraft paper will not be produced in Kwidzyn.

MM Kwidzyn is a leading cartonboard, paper and pulp producer in Poland. Since mid-2021 it has been owned by Austrian MM Group and is one of six European mills of MM Board & Paper. It produces virgin fibre-based cartonboard, uncoated fine paper, packaging kraft paper and pulp. The Company is selling a large share domestically and exporting its products mainly in the EU.

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4evergreen alliance moves from guidance to action at Annual Conference: “The Pathway to Circularity”

More than 150 people joined in Brussels and online to celebrate the 3-year anniversary of 4evergreen at a conference recognizing the alliance’s achievements so far and exploring how to maximize industry uptake of 4evergreen’s circularity toolbox.

“After three years of intense work, we have a set of resources that is open to everyone”, said Hans Wortman, 4evergreen Chair. “It is now the turn of companies, partners, and public authorities to use them and continue paving the way to Europe’s green future”.

With the Packaging and Packaging Waste Regulation being voted on the same week in the European Parliament, a highlight of the conference was a policy panel exploring how fiber-based packaging can continue to lead on sustainability and circularity in the new policy landscape.

“We are optimistic that, upon the adoption of the proposal for the Packaging and Packaging Waste Regulation (PPWR), we can collectively make it work. Acknowledging that we don’t possess all the solutions, our commitment is to stay engaged with the industry and environmental organizations. Together, we aim to identify economically efficient solutions that align with the sustainability expectations of consumers,” said Aurel Ciobanu Dordea, Director, European Commission, Directorate-General for Environment, Circular Economy.

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Canfor announces extended curtailment at Polar sawmill

Canfor Corporation recently announced it will curtail operations at its Polar Sawmill located in Bear Lake British Columbia, north of Prince George, following an orderly wind-down.

The curtailment is the result of a shortage of economically available fibre in the region and is expected to be in place for a period of approximately six months. The Company will continue to evaluate market conditions and fibre availability in the region and adjust operations accordingly.

“Unfortunately, BC is amongst the highest-cost operating jurisdictions in the world. With persistent weak market conditions and a shortage of cost-competitive fiber in the region, we simply don’t have enough economic fiber to support both of our Prince George-area mills through this winter. As a result, we are making the difficult decision to curtail operations at Polar to ensure continued operations at our other facilities in the region,” said Stephen Mackie, Executive Vice President, North American Operations.

“We know this will significantly impact our Polar employees, their families, our suppliers and the local community, who all rely on a healthy forest industry. We regret having to take this action and are committed to supporting our employees and their families during this difficult time. We will also continue to encourage government to work with industry, Indigenous partners and communities to address the challenges and uncertainty the industry is facing in accessing fiber in BC – the fiber that supports thousands of manufacturing jobs and creates the low-carbon products the world wants.”

The curtailment will remove approximately 140 million board feet of production over six months.

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Clearwater Paper to launch circular polyethylene in consumer tissue packaging

Clearwater Paper Corporation today announced a collaboration with Charter Next Generation (CNG) for an early-to-market initiative to include advanced recycled polyethylene in Clearwater Paper’s private label tissue packaging offerings. Advanced recycling includes difficult-to-recycle waste plastics converted into new plastics that perform like virgin materials. The purchase of this material in the place of traditional resins helps to give new life to some plastics otherwise headed to landfills.

“CNG is providing a competitive edge and is leading the way in transforming waste plastics into useful products. This advancement is critical to our success in meeting and exceeding sustainability goals for Clearwater Paper,” said Mike Urlick, senior vice president and general manager, consumer products at Clearwater Paper.

 

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US printing-writing paper shipments down 15 percent in October 2023

The American Forest & Paper Association (AF&PA) published the October 2023 Printing-Writing Monthly report. According to the report, total printing-writing paper shipments decreased 15% in October compared to October 2022.

U.S. purchases of total printing-writing papers decreased 30% in September compared to the same month last year.

Total printing-writing paper inventory levels decreased 2% when compared to September 2023.

Net imports in all 3 major printing-writing grades in September decreased 49% compared to the same month last year and 37% year-to-date. Individually, most import and export trade activity in the 3 major grades in September has decreased when compared to the same month last year. The only exception are Mechanical papers exports, which saw a 10% increase.

The American Forest & Paper Association (AF&PA) serves to advance U.S. paper and wood products manufacturers through fact-based public policy and marketplace advocacy.

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