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آرشیو برچسب های: paper machinery

ABB upgrades drive control system at Jujo Thermal paper mill in Finland

Jujo Thermal selected ABB to upgrade its drive control system at its mill in Kauttua, Finland, for improved runnability and efficiency. ABB’s scope of delivery included the provision and commissioning of the upgrade package for the existing PM2 drive control system and new drives.

 

Jujo Thermal is one of the world’s leading suppliers of durable, direct thermal papers for labels, tickets, tags and point-of-sales use. It also generates one-side coated self-adhesive label stock and has a production volume reaching 72,000 tons per year.

 

 

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Sustainable packaging fuels growth and innovation in specialty papers, new Smithers data reveal

Demand for more greener packaging is aligning with innovation in industrial applications to future drive sales of specialty papers, according to the latest Smithers research.

Data from its new study – The Future of Specialty Papers to 2028 – show  production of these engineered premium paper grades will reach 26.52 million  tons in 2023, up from 24.23 million tons in 2018. Despite challenging economic conditions in several core markets, an overall positive growth trajectory is forecast by Smithers expert data modeling. Consumption of specialty papers is forecast to increase at a +2.1% compound annual growth rate (CAGR) across 2023-2028, adding an extra 2.97 million tons of demand, globally, over the five[۱]year period.

The specialty paper market remains febrile, recent changes in paper sales  patterns, in particular declining demand for office and printing grades, has seen several graphic paper assets retooled to make specialty grades. Modern papermaking innovations allow these to produce specialty grades on larger more efficient paper machines, threatening the margins of smaller established  specialist paper converters.

 

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VTT finds unprecedented extensible limits for formable cellulose-based food packaging to replace single-use plastic

Enabled by foam forming technology, VTT’s formable cellulose-based webs with 30% extensibility were used to make rigid packages using an industrial product packaging line. This opens up the manufacturing of a wide range of sustainable packaging solutions.

In a pilot-scale study to find alternative raw materials for rigid plastic packages, VTT Technical Research Centre of Finland has obtained unprecedented maximum limits of its highly extensible formable cellulose-based webs used for rigid packaging applications. The results enable the manufacturing of a wide range of sustainable 3D packaging solutions that were previously unattainable.

 

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Toscotec supplied a dryer section rebuild to Les Papeteries de Clairefontaine

Graphic paper manufacturer Les Papeteries de Clairefontaine started up PM6 after a dryer section rebuild supplied by Toscotec at its Etival Clairefontaine mill in France. The machine produces graphic paper in the basis weight range from 60 to 100 gsm.

The project was focused on PM6’s pre-dryer section for which Toscotec supplied TT SteelDryers designed for an operating steam pressure of 10 barg, as well as an upgrade of the machine frame. The associated services included the complete erection with supervision, commissioning, and start-up assistance.

The rebuild has achieved the target of increasing PM6’s drying face length without changing the overall width of the machine frame.

 

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Metsä Group and Quant Finland agree on a common goal to reduce fossil oil consumption

Metsä Group and industrial maintenance service provider Quant Finland have agreed to halve the consumption of fossil hydraulic oil together in Metsä Group’s plywood and Kerto LVL mills by 2027 compared to 2022.

Quant is Metsä Group’s maintenance service partner at its Kerto LVL and plywood mills located in Lohja, Punkaharju, Suolahti, Äänekoski and Pärnu. Hydraulic oil is widely used in production machinery and equipment. Oil consumption can be reduced through close monitoring, systematic maintenance and investments.

Large industrial players have significant potential to reduce the environmental impact of the forest industry when working together.

 

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Cellwood receives three orders from India

Cellwood announces that its partnership with RC Machinery has resulted in a new order for a Dispersing unit to Star Paper.

Star Paper will produce kraft/test liner paper grades. Company’s dispersers will be installed in their top layer (capacity: 150 TPD) and back layer (capacity: 250 TPD).

Cellwood Machinery develops, manufactures, and supplies machinery and systems for the pulp and paper industry.

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Voith and Sun Paper achieve early start-up of Nanning PM 2 and PM 3 packaging paper machine

Recently, Sun Paper’s two state-of-the-art packaging paper machines PM 2 and PM 3 were successfully commissioned at the Nanning, China site within one month. PM 3 successfully passed the tests in only three weeks and achieved a record-breaking start-up time of only one hour from stock on wire to the first saleable paper roll. With the start-up of the two state-of-the-art XcelLine machines from Voith, Sun Paper consolidates its leading position in the global paper industry and sets another milestone in the long-standing cooperation between the two companies.

The exceptional performance is the result of many years of trust and close cooperation between the Sun Paper and Voith teams. The daily exchange of knowledge and thorough project preparation led to significantly reduced downtimes during project implementation.

 

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Oxygen reactor feed MC pump improves O2 delignification

An Indian pulp and paper customer noticed that their MC pump was not up to par and sought help in reaching the targets on their production line. They suffered from low kappa reduction and high chemical consumption in the oxygen delignification stage. This was mainly due to the O2 stage feed pump limiting the pulp consistency. Their existing, ill-performing MC pump was not able to pump a consistency higher than 7%. Because of this, the steam capacity of the mill was not able to heat the pulp flow to the target temperature. Also, the desired top pressure in the oxygen reactor was not achieved.

The customer contacted Sulzer to analyze the O2 stage, calculate the pumping head at predetermined reactor pressures, and select more suitable and efficient MC equipment to reach the target process conditions. Sulzer’s experts visited the mill site, analyzed the whole pumping system, and calculated the required pump duty point. As a result of the thorough research, the client’s old pump was replaced by Sulzer’s MCE22-100-V, a high-quality MC pump with internal degassing.

 

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Sappi Cloquet dissolving pulp facility completes the Higg FEM assessment

Sappi Limited, a leading producer of dissolving pulp sold under the brand name Verve, continues to reach new milestones by completing the Higg Facility Environmental Management (FEM) verification audit at its Cloquet mill. Based in Northern Minnesota, USA, the mill is one of the leading dissolving pulp facilities to complete this external verification process. A final score of 91.5% was achieved which reinforces and demonstrates the sound environmental practices employed by the mill. Supporting the call to accelerate transparency in the textile and apparel sector, a detailed performance report will be made available to all key stakeholders on request.

Developed by the Sustainable Apparel Coalition (SAC), the Higg FEM is part of a suite of tools that enables manufacturing facilities of all sizes to measure and score their environmental performance against a standard set of criteria, allowing for meaningful and credible performance benchmarking in the apparel and textile sector. Across topics such as water use, carbon emissions and waste management, the Higg Index can be used by consumer goods brands, retailers, manufacturers, governments, NGOs and consumers to inform their individual sustainability strategies and drive collective industry transformation.

 

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Pioneering research into reducing water footprint paper industry in Eerbeek and Loenen

After more than a year of technical and practical preparations, the Eerbeek Water Roundabout (The Netherlands) pilot was officially launched in September. On the premises of Industriewater Eerbeek (IWE), a test installation of a closed, circular water management system will run until the end of 2023. This pilot will investigate whether a ‘full scale’ installation is technically and financially feasible. The aim is to connect the first paper mill to the circular system by mid-2026. The Water roundabout Eerbeek is committed to making the paper industry more sustainable and almost 100% circular reuse of industrial wastewater. This will ensure paper and cardboard mills around Eerbeek and Loenen continue to have sufficient water for their production processes in the future, while drastically reducing their water footprint.

The project was initiated and developed by Folding Boxboard Eerbeek together with the two other paper mills from Eerbeek that also own IWE; a fourth paper mill from nearby Loenen has committed to the test as a party. Together, the four paper mills have a highly water-intensive production process and, in making water consumption within Waterrotonde Eerbeek circular, could together save 3.6 million m3 of groundwater annually. This is equivalent to the consumption of 22,000 households. Moreover, the technology could be the answer to the impending shortage of clean drinking water due to climate change and population and economic growth.

 

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Valmet has completed the acquisition of Körber’s Business Area Tissue

Valmet has completed the acquisition of Körber’s Business Area Tissue, the provider of innovative process technologies and related services for converting tissue jumbo reels into final tissue products. The closing of the transaction follows the agreement that was announced on July 7, 2023.

By combining the complementary offering and competencies of Valmet and the acquired business, Valmet creates the markets’ widest technology, automation and services offering for the growing tissue industry covering the entire tissue value chain from fiber to finished products.

The new Tissue Converting business will operate as a business unit integrated in Valmet’s Paper business line. It focuses on delivering and serving converting lines for rolled and folded tissue products, packaging equipment and on providing digital solutions and services. The acquired business enables Valmet to serve the tissue industry with wider expertise, process technologies and services covering end-to-end solutions including automation systems and flow control equipment.Pasi Laine, President and CEO of Valmet:

 

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Mitsubishi HiTec Paper to hike prices for Giroform carbonless papers

The price increases are inevitable due to the inexorable rise in costs for energy, chemicals and logistics.

Customers are contacted directly by the Mitsubishi sales team.

Mitsubishi HiTec Paper Europe GmbH is a German subsidiary of Mitsubishi Paper Mills Ltd., Japan, one of the world’s leading manufacturers of specialty paper. The roughly 770 employees at Mitsubishi HiTec Paper Europe produce high-quality direct thermal,  inkjet, carbonless, label and barrier papers for flexible packaging at two tradition-rich locations in Bielefeld and Flensburg.

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Ilim Group appoints new CEO

The Board of Directors appointed Aleksei Lomko as Chief Executive Officer of  Russian JSC Ilim Group effective from October 30, 2023. Aleksei Lomko is one of key opinion leaders in corporate law, management, legal support, and re-engineering of large companies.

 

Mr Lomko is a graduate of the Ural Legal Academy and holds MBA degrees from the Northwestern University (U.S.) and Hong Kong University of Science and Technology.

He joined Ilim Group in 2005 as Deputy Director Legal.

Aleksei stood at the origin of the corporate formation of Ilim Group. In 2007, he took charge of the Group’s Legal Department that provided legal support for the establishment of a Russian-American joint venture and its investment activity.

When the management architecture was changed in 2013, Mr Lomko was appointed Vice President Legal and later in 2018 became Senior Vice President Legal. He interacted directly with the Board of Directors and served as acting CEO on multiple occasions.

Aleksei received awards for his excellent performance, including those from Ilim Group’s Board of Directors.

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Gutex produces first fibers for insulation board with new Andritz fiber preparation system

Wood fiber insulation board manufacturer Gutex has successfully produced first fibers with its new ANDRITZ fiber preparation system in Eschbach, Germany. This is the second system ANDRITZ has delivered to GUTEX.

Oliver Bauch, Plant Manager, GUTEX, says: “The new line will perfectly support the environmentally friendly production approach for our ecological insulation board products. Thanks to the excellent cooperation and the great effort of the whole ANDRITZ team we were able to produce first fibers even ahead of schedule.”

Michael Rupp, Vice President for Panelboard Systems, ANDRITZ, adds: “We are proud that GUTEX again chose to collaborate with us and that we had the opportunity to provide them with our complete front-end technology.”

 

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Iberpapel Gestión reports a net profit of €۳۴.۹۶ million

Iberpapel reported operating profit of €۱۳.۷۷ million in the first nine months of the year, compared to €۶.۲ million in the same period of 2022. Having successfully defended its sales prices and margins, the company managed to eke out growth of 122% in a complicated environment marked by slowing demand in Europe and growing imports (especially from Asia), driving a drop in sales volumes and lower capacity utilisation.

Adding in the gain on the sale of forest land in Uruguay, total reported net profit rises to €۳۴.۹۶ million, year-on-year growth of 463.4%.

In 2023, the company expects to invest over €۲۲.۵ million 2023 in Papelera Guipuzcoana de Zicuñaga. As part of that work, the replacement of the lime kiln at the Hernani plant is slated for completion in October and will translate into cost savings, while considerably improving the facility’s environmental performance.

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Suzano invests R$490 million to expand fluff pulp capacity

Suzano, the world’s largest market pulp producer, announces it will invest R$490 million (approximately US$100 million) in a new fluff pulp line.

The new capacity will enable Suzano to meet rising global demand and improve sustainability standards for absorbent, personal hygiene products, including baby and adult diapers, feminine hygiene, and pet pads.

This investment will support the conversion of a BHKP pulp line at Limeira mill into a flex machine to produce Suzano’s Eucafluff® or BHKP. Suzano’s annual installed capacity of fluff pulp production will increase from 100,000 to 440,000 ton, with production expected to begin by Q4 2025.

 

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De Iuliis successfully started dryer section revamping for Favini Group

Favini Group successfully started up its PM of  Rossano Veneto after the complete rebuilt of its pre-dryer section by De Iuliis.

DJM has completed the full upgrade of the pre-drying section of this paper machine by the substitution of  ۱۲ cast iron dryers with new DJM steel Dryers designed for an operating steam pressure of 10 barg.

The custom sized DJM steel dryers, complete with new bearings housing, with  an easy replacement of the old cylinders maintaining the same overall dimensions of the existing one, but allowing an enlargement of the drying width. The new dryers will help the mill to reduce Co2 emission and energy consumption.

The project also included the optimization of felts loops with the supply of last generation DJM automatic stretchers and regulators, as the upgrade of the mechanical drive of dryer section.

Favini is worldwide leader in the design and production of textures and finishing solutions for eco-leather for fashion, luxury, design, IT and technical sportswear sectors.

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Lecta: efficient, responsible water management as a priority

Water is essential in the pulp and paper industry, which is why Lecta prioritizes the efficient use of this valuable natural resource. Lecta’s mills have a high  rate of water recycling, and the amount discharged is almost equal to the intake.

Even though outlet water is within regulated legal limits, Lecta continues to work on improving water quality to reduce environment footprint even further and  constantly monitor waste disposal. In addition, in the mills there are also closed water systems, in which water is reused repeatedly.

products such as its range of environment-friendly, recyclable functional papers.

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Asia Symbol brings in ABB to provide manufacturing execution system at three tissue mills in China

As Asia Symbol Group, one of the biggest wood pulp producers in China, expands its pulp and paper business into tissue manufacturing, it has selected long-term strategic partner ABB to deliver the ABB Ability™ Manufacturing Execution System (MES) and system integration at three of its tissue mills in China.

This latest contract for mills in Guangdong, Shandong and Jiangxi affirms the strong, long-standing relationship between ABB and Asia Symbol, part of the global RGE Group (Royal Golden Eagle).

In recent years, this has seen the provision of paper machine drives and quality control system (QCS) products, and the successful extension of ABB’s MES service to Asia Symbol’s three fine paper production lines in Guangdong.

 

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International Paper reports Q3 2023 results

International Paper recently reported third quarter 2023 financial results.

Q3 2023 highlights include:

 

  • Net earnings of $165 million ($0.47 per diluted share); Adjusted operating earnings (non-GAAP) of $224 million ($0.64 per diluted share)
  • $۷۵ million of earnings achieved from Building a Better IP initiatives, bringing year-to-date to $195 million, exceeding full-year targets
  • Cash provided by operations of $468 million, bringing year-to-date to $1.3 billion
  • Returned $160 million to shareholders in dividends, bringing year-to-date to $679 million in share repurchases and dividends
  • Completed the sale of our Ilim Joint Venture interest for $508 million

 

“Our third quarter results came in as expected, and we are encouraged by continuing demand recovery across our portfolio,” said Mark Sutton, Chairman and Chief Executive Officer. “We exceeded our full-year target for Building a Better IP through commercial and process improvement initiatives. Our operations continue to perform reliably with a focus on controlling costs. However, in this challenging macro environment, we are not satisfied with our absolute results. We are taking actions to structurally reduce fixed costs in our mill system, while optimizing our supply chain and investing in our box capabilities to grow with customers.”

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